Experience in Projects, Process Planning, Operation, QC & System Implementation.

Seeking assignments in Project Management/Plant Operations/Commissioning/ Process Planning with a reputed organization

Operation/maintenance:
Accountable for the operation, emergency handling and periodic monitoring of plant performance of 1520 MTPD Natural Gas/R-LNG based Ammonia Plant of HTAS Technology, Denmark using modern automatic control system consisting De-sulphurization, Primary/Secondary reforming, Shift Conversion, CO2 Absorption and Regeneration, Synthesis gas preparation and Ammonia Synthesis, Ammonia Refrigeration and storage, Product Hydrogen Recovery Unit (PGHRU).
Managing/executing the Start-up/shut-down planning, co-ordination for timely job execution during plant turn-arounds.
Budgeting the entire process operations and monitoring the maintenance operation to ensure accomplishment of productivity targets.
Preparing a detailed availability/cost analysis/performance analysis of process of each machine and accordingly deploying the same for production operations.
Identifying scope for modifications in P&ID of plant for executing cost/energy saving techniques & modifications to achieve substantial reduction in Operation & Maintenance expenditures and work within the target.
Directing & leading team members (engineers & subordinates) to ensure continued efforts towards enhanced operational efficiency. Arranging lectures & programmes to hone their professional skills.

Quality Control/ System implementation:
Implementing latest quality tools & ISO standards, executing process enhancement projects and working on troubleshooting tools/diagnostic tools at the plant.
Generating & updating MIS reports and presenting the same to the management for facilitating decision making process.



Achievements/Projects:
Monitored & controlled process parameters in respective location for smooth running of the plant and accomplish the planned plant production targets.
Accomplished reduction in energy consumption.
Suggested numerous plant modifications & safety related initiatives.
Played a key role as core team member in obtaining ISO-14001 certification implementing OHSAS-18001.

Technical Purview:
DCS: YOKOGAWA (Centum XL& CS-3000), ABB-Taylor.
PLC: Allen Bradley, HIMA
VMS: Bentley Nevada

B.Tech. (Chemical) from Harcourt Butler Technological Institute, Kanpur (India) in 1992 with first Division (75%).

• Centrifugal Compressors by Bharat Heavy Electricals Ltd., Hyderabad.
• Hazard and Risk Evaluation in Chemical Process Industries (HAZOP) by IIT, Mumbai.
• Attended Fertilizers Association of India meet at Nagarzuna Fertilizers and Chemicals Limited, Kakinada.
• Refractories Engineering & Maintenance in Fertilizers Plants.
• PPIS / CMMS/ Industrial and Financial System by ISG-Novasoft Limited.
• Supervisory Development / Negotiation & Communication skill/Team Building & Leadership/ Managerial skill.


Past Employer: OCT’92 - JAN’96 (ENGINEER-AMMONIA) at OSWAL CHEMICALS & FERTILIZERS LTD., SHAHJAHANPUR (U.P.)
Project Planning & implementation, Pre-commissioning and Commissioning of NG based Ammonia plant (1520 MTPD) of M/s HTAS Technology, Denmark.

IT Skills:

Office Automation and Internet application.
Familiar with Oracle based application like PPIS (Plant Performance and Information System), /CMMS (Comprehensive Material Management System)/IFS (Industrial and Financial Services)/ for plant performance monitoring and maintenance planning.