More then 14.5 year of experience in ethylene polymerization of Gas phase and slurry technology.Precommissioning,commissiong,stabilization of plant

More then 14.5 years of experience in field of the Ethylene polymerization ,which involves LLD HD Gas phase technology of British Petroleum and HDPE – Slurry technology of Basell.

Improvements for Capacity Reliability
Increase of the polymerization capacity by increase of the heat sink
Reducing the time of start up by revising operating procedure during production of the different type of the grades and avoid choking of the reactor circuits,Planning of the shutdown to reduce the non production activities.
System Improvement:
Modifying the Plant organizing structure to improve the Operation monitoring,reporting system for effective MIS.Check List for Daily Monitoring of Plant parameters, Shift Superintendent and Panel/ Operators Field check lists.Planning the maintenance working system for ease, effective maintenance.
Reduction in contract manpower by planning of the activities. Planning for the succession at various levels of the staff in VCM plant.Planning and Coordinating the Annual Shutdown activities
Nature Of Job
Worked as shift in charge during precommossioning commissioning.After stabilization of HDPE plant started to look production and Operation planning and Management, Manpower and Material management for the HDPE plant and perform the duty of Senior manager.

Job also involves production planning, co-ordination with maintenance departments, trouble shooting, quality control, product handling, catalyst preparation, reporting,handling of critical equipments like slurry reactors, fluidized bed driers, extruder, and bagging and refrigeration system.
Achievements:
Involved in HDPE project since basic engineering, detail engineering, precommossioning, commissioning. During plant fractioning supervising the equipment, piping, instruments and DCS.I commission the W & P extruder ZSK300 of 25 TPH, 6.6 MW, variable drive with gear pump.During project stage I was involved in finalization of equipments, pumps, package units, DCS/PLC logic implementation, PFD, P & ID review, Design modifications.As shift in charge involved in stabilization of different grades of HDPE like Blow Moulding-Large, Small, Medium blow moulding, Film Grade, Pipes – PE 63, PE 80 , 100 & Cable Grades.Worked towards the improvement of the catalyst and stabilization,improvement of plant like identifying the limitation of different sections of plant, equipments and eliminations of same.after stabilization of HDPE plant stated to look production and Operation planning and Management, Manpower and Material management for the HDPE plant.

SSC passed in 1985 in first class, state govt awarded merit cerificate.
HSE passed in 1987 in first class
Bachelor Of Engineering Chemical passed in 1991 in first class

I was deputed to visit licensors plants in Germany, Switzerland for consultations and training for six weeks.