Reliability & Rotating Equipment Engineer

strategy development of reliability of rotating equipment with major maintenance tool e.g RCM, PREDICTIVE MAINTENANCE, CONDITION MONITORING, PM & PDM TECHNIQUES,PRO ACTIVE & PRECISION MAINTENANCE, FMEA, ROOT CAUSE ANALYSIS with SAP TOOL.

Total 16 years of working experience in SIPCHEM(Saudi International Petrochemical Company) & IPCL(Indian Petrochemical Corporation Ltd). Presently I am working in SIPChem (Saudi International Petrochemical company) Saudi, for methanol and utility plant commissioning activity. During my small stay here I had procured 6 million dollars spares for 2-year operation. Preparing set up of maintenance dept. Checking total erection and pre commissioning activities for all rotating equipments. Preparing all check list, PM activity, SMP, criticality list, and maintenance philosophy for all rotating equipments for reliable operation of running equipment. Preparing pre commissioning and run on procedure for all rotating equipments. Presently I am working as a Rotating Equipment Engineer for their new Methanol project which is running for last one year and project commissioning engineer for second plant (Butanediol plant) which is under commissioning. Presently I am doing double role as project execution (BDO plant commissioned on Dec’2005) and also rotating equipment engineer (responsible for smooth commissioning of all rotating equipment and strategy development of reliability of rotating equipment with major maintenance tool e.g RCM, PREDICTIVE MAINTENANCE,CONDITION MONITORING, PM & PDM TECHNIQUES,PRO ACTIVE & PRECISION MAINTENANCE, FMEA, ROOT CAUSE ANALYSIS with SAP TOOL).Since it is a brand new company I am responsible for total maintenance strategy development of company with my Boss (GM Maintenance).The company is coming with many other projects. I was involved in commissioning of all rotating equipments including critical machines and successfully commissioned 1million TPA capacity Methanol plant & doing pre-commissioning activities of BDO (Butanediol) plant whose technology & licenser is Davy process technology.
Out of total 16 years experience first five years is in Maintenance of Naphtha cracker plant and gas cracker plant (Ethylene producing plant) of IPCL, Baroda Unit and IPCL, MGCC unit. Next eight years experience in Gandhar project and maintenance of Gas Cracker plant.
In the Gas Cracker Plant myself have done pre commissioning / commissioning activity.
I had done pre-commissioning / commissioning and than maintenance activity of all rotating equipments.

QUALIFICATIONS (Graduation Onwards)

Qualification Institute / University Year
1. B. Tech. (Mechanical Engg.) IIT, Kharagpur 1990
2. Diploma in Management IGNOU 1995
3. Post Graduate Diploma in Management IGNOU 1996
4. Post Graduate Diploma in Finance Management IGNOU 1996

EMPLOYMENT HISTORY (Starting with Present)

Company Designation Period
1. Indian Petrochemicals Company Ltd. Dy. Maintenance Manager (MECH) July 1990 –Dec’2003
2. Saudi International Petrochemicals Company Rotating Equipment & Reliability Engineer Dec’2003- Till date

Myself had visited Japan 1st time on March 1997 to witness of performance test Mechanical run test and string test of the main compressor at EBARA Corporation Japan.
2) Myself had visited Japan 2nd time on June 1998 to M/s. Ebara Corporation Tokyo Japan to attend training lectures of Steam Turbines driven compressor package brought by IPCL for Gandhar Petrochemicals Complex.
3) Attended training program for York International refrigeration compressor maintenance.
4) Attended Bently Nevada vibration monitoring system for critical machines.
5) Attended training program on basic vibration system.
6) Attended SKF vibration analysis program in Saudi Arabia.
7) Presently working with Saudi International Petrochemicals Company as a Rotating Equipment & Reliability Engineer.

Special Skill & Strength:
Maintaining Reliability of all running equipment with major maintenance tool e.g RCM, PREDICTIVE MAINTENANCE, CONDITION MONITORING, PM & PDM TECHNIQUES,PRO ACTIVE & PRECISION MAINTENANCE, FMEA, ROOT CAUSE ANALYSIS with SAP TOOL.
Grass Root project procurement, follow up with vendor shop, erection pre-commissioning & commissioning of major Methanol plant, Butanediol plant, Ethylene plant & presently working for Acetyle complex.
Experience of erection, pre-commissioning & commissioning of all Rotating Machines for Methanol plant, Butnediol plant & Ethylene plant.
4Well conversant with MMS system, OLIMIS system DATA Manager 2000 system, SKF On line vibration monitoring system, MS office, C++ software language.
Excellent team building skills.
Attended performance test, machinery run test of critical compressors at M/s. EBARA Corporation Japan.
Critical Maintenance job of rotating machines e.g. big compressors, critical pumps and also preparing procedure steps for maintenance activity.
Trouble shooting / technical support to plant maintenance.
Study maintenance strategies for equipment and recommend preventive maintenance operations.
Study of spare parts requirement for maintenance tasks.
Preparing all check list, PM activity, SMP, criticality list, and maintenance philosophy for all rotating equipments.