Mechanical Engineer- Reliablity/ Maintenance/ Projects

BASICALLY I AM A MECHANICAL ENGINEER HAVING TWENTY one YEARS OF PROJECT CUM MAINTENANCE EXPERENCE, EXCLUSIVE OF 1˝ YEARS OF MANAGEMENT TRAINING IN A REPUTED PETRO CHEMICAL PROCESS INDUSTRIES,

NAME & ADDRESS OF THE
PRESENT EMPLOYER : QATAR CHEMICAL COMPANY LIMITED (Q-CHEM), A JOINT VENTURE BETWEEN QATAR PETROLEUM & CHEVRON PHILIPS, USA PRODUCING POLYETHYLYNE (HDPE)
FROM 13-01-2002 TO TILL TODAY (FOUR YEARS)
I JOINED THIS COMPANY AS MECHANICAL ENGINEER WHEN IT WAS
UNDER PROJECT STAGE.THE PROJECT WAS COMMISSIONED IN THE
YEAR JAN 2003. THE PROJECT CONSITS OF SUPHUR RECOVERY UNIT
TO PROCESS SOUR ETHANE GAS (110 TONNES PER HOUR). THE
RECOVERED SULPHUR IS CONVERTED INTO PELLETS IN
PASTILLATION UNIT.AND SUBSEQUENTLY THE SWEET ETHANE GAS
IS CRACKED INTO ETHYLYNE IN FIVE CRACKING FURNACES IN
ETHYLYNE PLANT. THE ETHYLYNE IS CONVERTED INTO
POLYETHYLYNE AND 1-HEXENE TOTALLING A ANNUAL
PRODUCTION CAPACITY OF FIVE LAKHS TONNES PER ANNUM. THE
MAIN PLANTS ARE SUPPORTED BY UTILITIES LIKE BOILER, DEMIN




PLANT, NITROGEN PLANT, WASTE WATER TREATMENT PLANT, SEA
WATER INTAKE &CLOSE CIRCUIT COOLING WATER SYSTEM,
LOGISTICS AND DOCK YARD HANDLING FINISHED PRODUCT. The
MAINTENANCE PLANT WAS BUILT BY EPC CONTRACTOR M/S KELLOG, BROWN & ROOTS &
TECHNIP, (KBRT)

MECHANICAL ENGINEER IN CHARGE OF SULPHUR RECOVERY UNIT, SULPHUR PASTILLATION, ETHYLENE PLANT, ETHYLENE STORAGE. RESPONSIBLE FOR THE PRE START UP SAFETY WALKDOWNS, INSPECTION AND ACCEPTANCE OF EQUIPMENTS FROM THE EPC CONTRACTOR.
HAVE EXTENSIVE EXPERIENCE IN THE PRE START UP & PRE COMMISSIONING ACTIVITIES OF THE PLANT .SUBSEQUENTLY IN CHARGE OF PREVENTIVE, CORRECTIVE, BREAKDOWN MAINTENANCE ACTIVITIES SUPPORTED BY SAP R3 COMPUTER BASED MAINTENANCE MANAGEMENT SYSTEM. ALSO IN CHARGE OF SPARES PLANNING AND OTHER SUPPORT SERVICES PLANNING TEAM. HANDLED A MINI TURNAROUND SHUTDOWN IN JULY 2004 IN THE ETHYLENE PLANT.

ADDITIONAL RESPONSIBILITIES HANDLED:

I WAS THE ACTING Maintenance SUPERINTENDENT FOR SIX MONTHS STARTING FROM APRIL
2004 TO SEPT 2004.

FROM OCT 2004 TO TILL TODAY:

MECHANICAL ENGINEER RESPONSIBLE FOR MAINTENANCE OF POLYETHYLENE PLANTS AND 1- HEXENE PLANT. HAVE EXTENSIVE EXPERIENCE IN TROUBLE SHOOTING COMMISSIONING RELATED PROBLEMS AND SUGGESTING AND IMPLEMENTING MODIFICATIONS AND CHANGES TO
INCREASE RELIABILITY OF EQUIPMENTS BOTH STATIONARY AND ROTATING.
I AM THE ACTING PLANT MECHANICAL SUPERINTENDENT IN THE ABSENCE OF SUPDT (MECH)

EDUCATIONAL QUALIFICATION : 1) BACHELOR OF ENGINEERING

: DEGREE IN “MECHANICAL ENGINEERING”-PASSED IN THE YEAR 1982 FROM “MADURAI KAMARAJ UNIVERSITY” SOUTH INDIA.
2) MASTER IN BUSINESS ADMINISTRATION POST GRADUATE DEGREE COMPLETED IN THE YEAR APRIL 2001 FROM BHARATHIDASAN UNIVERSITY, TRICHY, SOUTH INDIA.

SAFETY:
I AM WELL TRAINED IN SAFETY POLICIES LIKE PERMIT TO WORK (PTW),,HOT WORK PERMIT/COLD WORK PERMIT,CRITICAL PERMIT,SAFETY BYEPASS PERMIT,VARIANCEPERMIT REQUIREMENTS,CONFINEDSPACE SAFETY PERMIT,LOCKOUT,TAGOUT&TRYOUT 9LOTO)PROCEDURES,JOBSAFETY ANALYSIS,JOB SAFETY PLAN,HAZARD ANALYSIS, HAZOP STUDY, PRE STARTUP SAFETY WALKDOWN ( PSSR), MANAGEMENT OF CHANGE( MOC),CONDUCTING SAFETY WALKDOWN AND AUDITS.
COMPUTER KNOWLEDGE: WELL VERSED IN THE MS OFFICE, WORD, EXCELL SHEET, WINDOWS OUTLOOK, ELECTRONIC DOCUMENT MANAGEMENT SYSTEMS (EDMS), TRAINING RECORDS QUALIFICATION SYSTEM (TRAQS). ALSO HAVE GOOD KNOWLEDGE IN WORK NOTIFICATION AND WORK ORDER CONVERSION PROCESS, PM MODULE, REFURBISHMENT PROCESS, RAISING PR AND MATERIALS TRACKING SYSTEM, IN SAP R3 . REV 4.1 PLANT MAINTENANCE MODULES
.

NAME & ADDRESS OF THE PAST EMPLOYER:
: M/S. SOUTHERN PETROCHEMICALS INDUSTRIES CORPORATION LTD., (SPIC LTD.) GROUP COMPANY, TAC. LTD.,
TUTICORIN FERTILIZER COMPLEX,
HARBOR CONSTRUCTION ROAD,
TUTICORIN – 628 005.
INDIA.

OUR COMPANY MANUFACTURES AMMONIA 1100 MT/ DAY (ICI PROCESS) UREA, 1600 MT / DAY (MITSUI TOATSU TOTAL RECYCLE IMPROVED C PROCESS, DI-AMMONIUM PHOSPHATE (1500 MT / DAY), SODA ASH DENSE AND LIGHT GRADE, AMMONIUM CHLORIDE FERTILISER 1 LACS TONS EACH / ANNUM (TOYA SODA CORPORATION) BY DUAL PROCESS IN TECHNICAL COLLABORATION WITH M/S HITACHI ZOSEN CORPORATION, JAPAN.