DCS PLC Instrumentation Engineer

To be a successful Manager in life.

1- WORKING WITH WELLKNOWN AUTOMATION AND ENGG COMPANY IN OIL & GAS SECTOR
WORKING WITH A WELLKNOWN MULTINATION AUTOMATION COMPANY FOR A PRESTIGIOUS PROJECT WITH STATE OF ART SCADA, ALL THE FIELDBUS TECHNOLOGY (10,000 FOUNDATION FIELDBUS TRANSMITTERS) AND LATEST NETWORKING TECHNOLOGY IN OIL & GAS SECTOR. INVOLVED IN PROJECT MANAGEMENT DEVELOPMENT OF ENGINEERING AND CONSTRUCTION DRAWINGS. LEADING A TEAM OF 8 PROJECT ENGINEERS.
2- Saint Gobain Glass India Ltd
COMMISSIONEDAND WORKED ON A PROJECT OF FLOAT 2 HAVING YOKOGAWA DCS (CS 3000 CONTROL STATIONS- 6 NO. REDUNDANT FCS) & APPROX 7200 I/OS OUT OF WHICH 60% WERE SOFTWARE I/OS. PROJECT HAD ALL THE BUS TECHNOLOGY (FOUNDATION FIELD BUS, PROFIBUS, MODBUS, MODBUS TCP) HAVING FIBER OPTIC COMMUNICATION NETWORK TO DIFFERENT PLC (SIEMENS/AB/GE FANUC), DIFFERENT PROCESS EQUIPMENTS (ENCODERS / INDICATORS / CONTROLLERS), HIGH VOLTAGE/LOW VOLTAGE POWER EQUIMENTS (SIEMENS, SCHENIDER), INTELLIGENT PCCs/MCCs AND DIFFERENT DRIVES ON PROFIBUS / MODBUS / MODBUS TCP NETWORK. MOST OF THE PCCs & MCCs COMMUNICATING ON MODBUS TCP NETWORK & MOST OF THE PROCESS TRANSMITTERS ARE ON FOUNDATION FIELDBUS.
3- INSILCO- PG PLANT
DONE THE COMPLETE PROCESS ENGG, TOTAL PLANT AUTOMATION OF INSILCO PATALGANGA PLANT AND I’S TOTALLY RESPONSIBLE FOR THE PLANT AUTOMATION (HAVING 2000 I/Os) FOR WHICH I’VE DONE THE PROCESS ENGINEERING. THE CONTROL SYSTEM WAS SIEMENS PCS7. THE PROJECT WAS HAVING THE FIBRE OPTIC COMMUNICATION NETWORK BETWEEN THE CONTROLLERS & OPERATOR STATIONS. THE PROJECT INCLUDES THE CFCs AS WELL AS SFCs TO CONTROL THE BATCH REACTOR AND PLANT. I WAS RESPONSIBLE FOR SOFTWARE DEVELOPMENT INCLUDING GRAPHIC DEV, APPLICATION SOFTWARE DEV, HARDWARE WIRING, LOOP TESTING UP TO THE FIELD INSTT AND MCC & COMPLETE COMMISSIONING OF THE SYSTEM.
COMMISSIONED THE BATCH REACTOR & PLANT AUTOMATION TO ENHANCE THE CAPACITY SUCCESSFULLY USING THE SIEMENS PCS7 DCS – S7 Based system with Win CC OS
4- INSILCO-GAJRAULA
COMMISSIONED THE 85 M3 BATCH REACTOR IN JUNE 2001 TO ENHANCE THE CAPACITY SUCCESSFULLY USING THE DELTA V DCS OF EMERSON (HAVING 150 I/Os). MODIFIED THE FURNACE CONTROL SYSTEM FOR GLASS FURNACE
5- Oswal Chemicals & Fert Ltd.
ASSISTED FOR THE COMMISSIONING OF THE LDPE PLANT (LDPE PRODUCTION FROM ETHYLENE GAS HAVING TOPPING COLUMN & TAILING COLUMN). PLC WAS USED FOR DIGITAL CONTROL AND SINGLE LOOP PID CONTROLLER FOR ANALOG CONTROL

Educational qualifications
•1992–1996 Calicut University India -B. Tech. (Instrumentation & Control) 74%
•1989–1991 UP Board HSC, (Pre-University Course) 65%
•1987–1989 UP Board SSC, (10th) 63%

YOKOGAWA , DELTA V, PCS 7, AC800F SYSTEM EXPERIENCE

ACHIVEMENTS –
SUCCESSFUL DESIGN AND ENGINEERING OF A MAJOR OIL AND GAS COMPANY
COMMISSIONING OF SAINT GOBAIN GLASS PLANT
COMMISSIONING OF INSILCO PG PLANT
COMMISSIONING OF INSILCO GAJRAULA PLANT
SUCCESSFUL ENGINEERING OF AC800 F WITH FOUNDATION FIELDBUS INSTRUMENTS.
INSILCO PG PLANT REDUCTION 0F ELECTRICAL ENERGY CONSUMPTION FROM 550 UNITS/TONN PRODUCTIONS TO 350 UNITS PER TONN. FOR THIS IDENTIFIED THE PUMPS & FANS AND INSTALLED THE VARIABLE FREQUENCY DRIVES AND INTERLOCKED THE EQUIPMENTS, REPLACED THE HIGHER CAPACITY MOTOR WITH THE LOWER CAPACITY AS PER THE CURRENT PATTERN