Corrosion and inspection specialist in petrochemicals /refinery

Senior position in corrosion and inspection field of petrochemical / refinery industries , corrosion management and mitigation ,inspection management , plant integrity, risk based inspection, material selection,training managements .

00 . Presently working with Petrochemicals company in MALAYSIA as INSPECTION SPECIALIST for three Operational plants of M/S.Petronas as an adviser role in the field of
• Quality control and assurance plan for new projects
• Equipment integrity management system
• Pipeline Integrity Management System
• Selection of Material Management & Material Science
• Failure analysis system
• Residual life assessment system of the plant
• Pressure plants Fitness Certification management system
• Metallurgy system of the plant( Ferrous /Non ferrous ,Alloy steel, High Alloy, Ni-base alloy, Ti-alloys etc. )
• Corrosion Management system
• Corrosion monitoring system
• Cathodic Protection & Preventive System
• Preventive inspection technique management system in the field of NDT like MFL , IRIS ,Eddy current, AE & UFD & Computerized Radiography etc
• Risk Based Inspection ( RBI ) system
• Welding management system
• Quality control management for new project
• Training of Engineers & Managers.

01. Name of Company : Indian Petrochemicals Corp. Ltd. MGCC, Nagothane ,INDIA

Designation : Dy.General Manager (Corrosion & Inspection)

Period of Working : From 20/04/93 to Oct.2004.

Responsibilities & Duties : HEADING THE CORROSION & INSPECTION DEPT.
To make the Welding procedure for new fabrication of pressure vessel, Maintenance welding, Repair welding, surfacing etc. as per AWS, ASME, API, DIN, BS, GOST etc. The processes involve SMAW, GMAW, FCAW, SAW, TIG etc. Preparation of WPS & PQR as per SECTION IX of ASME is done for new project /new Metallurgy. Analysis of welding failure & its remedial measure is one of the main activities.

CATHODIC PROTECTION MONITORING and MAINTAIN THE HEALTH of 169 KM Cross country pipe Line (22”dia,12”dia.,10” dia. & 4” dia.) Carrying C2/C3,Lean gas, C3 Cut,Effuent as well as More than 20Km(approx.) of In-Plant Pipe Lines ,which are protected by ICCP and Partly by SACRIFICIAL ANODES.

a) B. Tech (Hons.) in METALLURGICAL ENGINEERING from INDIAN INSTITUTE OF TECHNOLOGY, Kharagpur in the year of 1980.Prime institute in India

b) Passed in First Division in Higher Secondary Certificate Examination from B.M. Collage in the year of 1972.

c) Passed in First Division in in Secondary School Certificate in the year 1970.

* corrosion mitigation
* Corrosion monitoring
*Develope of welding procedure to weld highly carburised ,oxidized ,nitride material ( 0.4/35/45/1 CCrNiNb alloy ) for cracker furnace.
*Material selection for large project.
*Quality control procedure for large petrochemical project.
* Chairman of RCA ( root cause analysis ) team.
* Chairman of formulating the focus inspection of static equipments.
*Chairman of remaining life analysis of equipments.