Plant Inspection Engineer / QC

Plant inspection, for all refinery equipment during shutdowns, in service and during fabrication in workshop or in field. Quality Control Engineer for Manufacturing the Petroleum Equipment, Welding Inspection, Material receiving inspection.

• Preparation of PROJECT QUALITY DOUCUMENTS in accordance with company specs that fulfills
requirements of ASME code & Client's specification , Such as:
Project Quality Plan – Inspection and Test Plan – NDT Scope – Approved Welding Procedure – Approved
Welder List – Approved welder activity-NDT Procedures -Approved NDT Personnel - Equipments calibration list...etc.
• Preparing for ({R} stamp & {U} stamp) audits
• Making Repair Procedure
• Making Quality control plane (QCP) Or Inspection And Test Plane (ITP) for pressure vessel fabrication,
• Dealing with various codes, standards, and specifications (ASME, ASTM, API).
• Making WPS’S, PQR’S, WPQ’S, & NDT Procedures.
• Manufacturing & repair according to (ASME,NATIONAL BOARD)
• Plant Inspection According (API 510, API 570, API 571, API 572, API 573 ,API 574)
• Reviewing of Project Drawings and Preparation of Site Technical Query and concessions if required.
• Check the Quality aspects of the procurement requisitions and relevant orders affecting quality ,Issue a
• calibration equipment list for each project

Responsible for all the duties of the welding inspector before , during and after welding , including:
• Welder Qualification With Conformance the applicable codes and standards
• Welding Procedure Specification (WPS) preparation and qualification
• Pre-weld inspection Verification that dimensions Fit-up and weld preparations are in accordance with the engineering drawings
• Welding consumables identity Verification of correctness of welding consumables (electrodes, filler wires(
• Preheating Verification that preheat (where required) is in accordance with specified procedures
• dimensional check of completed weldment against specification requirements and drawings
• In-process welding surveillance during welding to verify compliance with specified procedure including any preheat, interpass temperature control and post heat requirements
• Post weld heat treatment Verification that post weld heat treatment has been conducted in accordance with specification requirements

Performance , interpretation and evaluation of the results for the following Non-Destructive Exams:
 Visual Examination
• VT performance and report writing
• Capable to use all the visual testing tools such as HI-LO gauge , fillet gauge , Camber age universal weld gauge...etc

 University Graduation
• Degree B.SC. Engineering.
• University: Helwan University.
• Faculty: Engineering
• Major Mechanical Power Engineering.
• Grad: Fair
• Graduated at: 1999
• Graduation Project On: Performance Of fan
• Project Grad: Very Good

•Non-destructive testing ( ASME SEC V ) in AUC
•Repair and alternation of pressure vessels in American Universty
•Qualification standard for Welding procedures, Welders and Welding operators ( ASME SEC IX ) in
American Universty
• Design and fabrication of pressure vessels ( ASME SEC VIII,division I) in American Universty
• Metallurgical failure analysis in petroleum & chemical industrial
• Thermography training course
• Vibration and its effect on industrial machines
• ASNT Level II in “Radiographic Testing” (RT) according to CORC
• ASNT Level II in “Penetrant Testing” (PT) according to CORC
• ASNT Level II in “Magnetic particle Testing” (MT) according to CORC
• ASNT Level II in “Ultrasonic Testing” (UT) according to CORC
• Maintenance for Engineers
• Corrosion and protective coating in theory and application
• Review safety systems and protective inspection

 Repair Of
• ELNG Coil Tubes For Heater.
• KHALDA Salam Gas Plant (Gas Scrubber Drian Nozzle).
• KHALDA Salam Gas Plant (Glycol Contactor Train 1).
• KHALDA Salam Gas Plant (Hot Oil Heaters Inspection Internal & External).
• KHALDA Salam Gas Plant (Condensate Stabilizer).
• PETROBEL, Abo-Madi Main Heater
• CORC (Distillation units) Tower (3C-4),(3C-3)
• CORC (Distillation units) Drum (3D-7)
• CORC (Distillation units) transfer piping bet. Heater & mainTower.
• CORC (Reformation units) Reactor (21R-1)
• CORC (Distillation units) Drum (3D-7)
• CORC (Steam Boiler) Takuma Steel Structure
• CORC (Steam Boiler) Nasr Super Heat Zone
• CORC (Steam Boiler) Standard Kassel Convection Zone (Soot Blower).
• CORC (Steam Boiler) Takuma Refractory & Manhole.
 New Fabrication Of
• CORC (Distillation units) Tower (2C-2)
• CORC (Isomization units) Heat exchanger (30CW-3)
• CORC (Distillation units) Bundle (1E-10A)
• CORC (Distillation units) Coil tubes for heater (convection zone) (3H-1)
• CORC (Distillation units) Coil tubes for heater (convection zone) (1H-1)
• CORC (Distillation units) Drum (2D-2)
• CORC (Distillation units) Piping
• CORC (Distillation units) air coolers (AC-3A),(AC-1B)
 Painting Of
• PETROBEL ,PETRICO Gas Boot (D-505) external & internal (glass flake) and carry out Holiday test.
• SUCO R/B Flare Piping System