Plant Operation

I am recently woking in Fertilizer sinc 1981 as Operation Supervisor

Professional Training:

Two year Apprenticeship in 1979- 1981 From Paksaudi Fertlizer Ltd ( Currently Foulji Fertlizer - III Mirpur Mathelo
as a Chemical Plant Operator at Ammonia Plant.

TOTAL EXPERIENCE:

Ammonia Plant Operations: 028 years (excluding apprenticeship training)

HIGHLIGHTS:
Production Operation with more than Twenty Eight years of experience in Ammonia & Urea as Shift Incharge. Participated in commissioning and startup of Ammonia plant of Engro Chemical Pakistan Expansion project.Responsible for implementation and maintenance of the company Safety, Environment and quality policy during the shift. To be accountable for a Maintain Safety , Environment, Quality , Cost and Business ethics policies ofthe organization safe, economical and trouble free operation and safe emergency handling of Engro Chemical Ammonia-2 / Urea-2 and Utilities-2 units during the shift by providing effective leadership and coordination among
the Production Department units and other departments. He leads the Emergency squad as per Emergency response procedures and ensures plant, personnel and community safety by effective rescue and containment operations in caseof any emergency or fire. Also responsible for management , training and development of shift personnel as per units training and development.


PROFESSIONAL EXPERIENCE:
AUG 1981 to date with Engro Chemical Pakistan Ltd. working as a Shift Incharge at Ammonia (1650 Met / day) of having Honey Well TDC-3000 control system.
October 1979 Worked at REFORMING post operator at Ammonia plant (1270 Met / day) of Paksaudi Fertilizer Ltd .

Qualification:
Intermediate
Matriculation

Professional Training:

Two year Apprenticeship in 1979- 1981 From Paksaudi Fertlizer Ltd ( Currently Foulji Fertlizer - III Mirpur Mathelo
as a Chemical Plant Operator at Ammonia Plant.

Ammonai plant of HELDO TOPSO design at Paksaudi Fertilizer
PAKVEN-600/750/850 and 900 projects
Natural Gas Booster Compressor Project
ESD control system projects
Developed commissioning / pre-commissioning, startup, shut down procedures of newly installed CCC system on the Synthesis gas compressor and Air compressor.
Developed different procedures for Turnaround and shutdown packages.
Participated in HAZOP’s / PHA’s / JSA’s according to Exxon’s and Dupont method of the newly commissioned facilities (S-300, CCC system etc.).
Participated in secondary reformer catalyst replacement and refractory pouring project.
Well conversant with safety and environment system like: work permit system, Process Safety and Risk Management (PSRM), Exxon’s Safety Management Practices, Safety Critical System, Exxon’s Safe Operation Index, NEQs and ISO-9002/14001.

SERVICE SPECIALIZATION:

Furnance induced and Natural Draft.
Packed column towers
Ammonia Storage facility
Honeywell , August, Bentley Nevada electronic control systems
Motor generator set and HT / LT switch gear rooms
Chemical handling and injection facilities
Synthesis Compressor of 37000 HP
Refrigeration Compressor of 8000 HP
Air Compressor of 17000 HP
K/KGT-2506 1140 HP
Centrifugal pumps upto 1250 HP
CO2 compressors of upto 7500 HP
General purpose steam turbines ranging from upto 1250 HP
Three Deminralizing trains Water Treatment section
Fired boiler
Hydrogen recovery unit.