Quality head/ Inspection co-ordinator

History of converting Projects into very successful handing over to customer through sound knowledge of codes & Project’s Knowledge. Driven by new challenges and desire to be successful in all endeavors

CARRIER SUMMARY : 18 years of total experience as follows:

· 2+ years as Quality Head (General Manager) of three plants of annual turnover of 1500 crores.
· 2 years as Inspection Co-ordinator(QA/QC) for Hydro Carbon EPC Projects of Technip of $80 to $100 million dollors.
· 2.5 years incharge of EPC QA/QC for Power Plant of 260 X 2 MW ($1600 Millions) of Toshiba.
· 9 years worked as a Third Party Inspector in BHEL. (Around 20 turbines, 100+ Heat exchangers inspected)
· 4 months in production of Pressure vessels, Heat exchangers
· 1 year in Designs of Pressure vessels & Piping
· 6 months in shutdown operations of refineries
· Overall Project knowledge & Co-ordination
· Thorough knowledge of ASME, ASTM, HEI, ANSI & Chinese(GB) Codes
· Qualified and well versed with Non-destructive testing (Level II)
· Qualified Lead Auditor in ISO 9000
· Qualified CSWIP 3.1 (Welding Inspector)
· Six sigma Black belt/ Champion
· Experience in HSE Management (ISO 14000 & 18000), Statutory regulations
· Managing big teams and co-ordinating the project works.
· As a Third Party Inspector well aware of all stagewise and final Inspection protocols
· Good communications with Project management, Client
· Defining the Inspection strategy according to the Project.


˛ Building the team,
˛ preparing Quality plans & criticality ratings,
˛ Preparing NDE requirements of the project,
˛ Participating in all meetings, Conducting Pre Inspection meetings & making vendor understanding of the tough requirements,
˛ assessing of vendors, physically undertaking inspections both onshore & Offshore works
˛ Monitoring Quality achievements against benchmark
˛ critically analysing highlighting corrective measures and/or improvements, problem identification, issuing recommendations and selection of improvement projects provision of guidance,
˛ Participating in internal and external audits
˛ Taking different six sigma projects in the pain areas
˛ co-ordinating third parties along with the client, Co-ordinating Designs & Expediting teams,
˛ Supervising & Co-ordinating all Inspectors
˛ developing forecasts & checking with project milestones.

Batchelor of Technology in Mechanical Engineering Passed in the year 1989
Post graduation Diploma in Material management passed in the year 1994

· Qualified and well versed with Non-destructive testing (Level II)
· Qualified Lead Auditor in ISO 9000
· Qualified CSWIP 3.1 (Welding Inspector)
· Six sigma Black belt/ Champion
· Experience in HSE Management (ISO 14000 & 18000), Statutory regulations

PRESSURE VESSELS :
Different types of pressure vessels are manufactured under ASME SEC VIII DIV I, HEI, DIN, API,TEMA codes. Varied materials are used and conducted tests accordingly. Broadly few major equipments are listed below :
· Surface condensers with & without seal welding, strength welding with MS & SS tubes with single and multi pass
· LT & HT heaters with straight & U tubes
· Deaerators
· Heat Exchangers up to a thickness of 140 mm & tested upto a hydro pressure of 290Kg/cm2 under ASME, TEMA codes
· Steam Jet Air ejectors
· Lube and Seal oil systems under API 614
· Boiler piping under ASME B31
· Forgings
· Molded castings.
· Fittings & forgings ASME B 16
· General fabrication and welding

INSPECTIONS:
The inspections and testings which are carried personally:
· Non-destructive testings (Radiography, Ultrasonic, Magnetic particle, Liquid penetrant etc.)
· Destructive tests (Ultimate tensile, Yield, Bend tests, Hardness, Macro, Micro, Impact at room temp. and upto –50oC, Corrosion tests and environmental tests)
· Dynamic balancing and over speed tests
· Rotor assembly
· Radial and axial centering of rotating components in stationary components.
· Journal and thrust bearing clearances.
· Hydro and kerosene tests.
· Chemical analysis
· HV, LV tests
· Impedance tests
· Vibration analysis
· Dimensions and visual checks