Sr. QA/QC Engineer
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Education: 4
Experience: 13 years
Relocation: Yes - Internationally
Career Objective
My Objective is to work within a Leading, Challenging, Dynamic Company where I get space to explore , fulfill my potential & enjoy a deep sense of achievement arises from being an active member of a global & diverse organization.
Professional Experience
Quality Assurance
1. Reviewing contracts, project specification and establishing quality resource requirements (manpower, inspection instruments, outsourcing work).
2.Preparing Contract Quality Plan, Inspection & Test Plans, Work Procedures, Work Instructions.
3. Putting in place quality audit requirements, preparation of internal audit schedule and carry out audits at different construction sites.
4. Conducting job awareness programme e.g. Welding control, dimensional control, electrode waste control, Arc down time control etc.
Welding Operations
1 Preparing, reviewing & approving of Welding Procedure Specifications, Arranging and witnessing welding procedure qualification.
2. Witnessing & evaluating destructive tests results at laboratories.
3. Approximating total welding M/C, accessories requirement and monitoring the usage.
4. Observing welder qualification tests, preparing and approving welders certificates
5 Monitoring welder performance through NDT %age coverage and repair rates.
6. Administering welding surveillance with welding inspectors.
Inspection Operations
1.Developing and implementing testing procedures and systems as well as arranging testing facilities for various tests.
2.Conducting in-house testing & Inspection with personal involvement to control Quality.
3. Undertaking material (Pipes, Fittings, Valves, Structural) inspection at vendor shop, reviewing material certificates and certifying materials for despatch.
4.Carrying out stage wise inspection during fabrication such as (material verification, assembly inspection, weld visual inspection, dimensional verification etc).
5. Witnessing and checking NDT e.g (review of RT films, DPT, MT, PAMI, Hardness witness)
6. Coordinating with subcontractor (e.g. NDT, Painting & Insulation, Refractory) for inspection and certification of their work
7. Undertaking ultrasonic testing on T, K, Y joints of offshore structures.
8. Monitoring Heat Treatment (Preheat & Post weld heat) on weld and review of PWHT charts.
9. Conducting pre commissioning checks, review & approval of test packs for testing, witnessing Hydro / pneumatic tests.
11. Certifying the inspection dossier for the compliance of work as per specifications.
Eductation
1995: B.E. ¡V Mechanical from Nagpur University, Nagpur (M.S), India
Certification
„u IRCA Registered Internal Auditor ¡V Certification No : 01193506
„u IRCA Lead Auditor Training from BVQI Mumbai in 2002.
„u Internal Quality Auditor from Bureau Veritas, Oman in Aug¡¦2007.
„u Sr. Welding Inspector from TWI U.K, Oman, CSWIP 3.2 in 2007.
„u Welding Inspector from TWI U.K, Mumbai, Level CSWIP 3.1 in 2001.
„u Radiography Interpretation from ITT Mumbai, ASNT LEVEL II in 1997.
„u Magnetic Particle Testing from ITT Mumbai, ASNT LEVEL II in 1997.
„u Ultrasonic Testing from ITT Mumbai, ASNT LEVEL II in Sep 1997.
„u Personal Sea Survival Techniques Training Ship ¡§RAHAMAN¡¨ in 2001.
Additional Information
A competent professional with over 12 Years (5 years in offshore projects) of work experience in Quality Assurance & Control, Welding Operations, and Inspection. Presently associated with Bahwan Engineering Co. L.L.C. OMAN (Oil & Gas Div.) as Assistant Manager. Proven abilities in conducting audits for the ¡¥approved¡¦ work scopes, inspection test plans and production schedules. Established welding procedures for various materials e.g CS, LTCS, SS, DSS, SDSS, Cupro-nickel, 316L urea grade. Demonstrated skills in inspection activities. Ensuring compliance to quality standards and maintaining all related documents. Adept with codes viz. ASME Sec II, Sec V, Sec IX, B31.1, B31.3, B31.4, API 1104, API 5L, API RP 2X, NACE Standards MR-01-75, TM-01-77, AWS D 1.1, BS EN-287, EN-288, SHELL DEPs, Petroleum Development of Oman Specifications. Experienced Quality personnel, posse¡¦s excellent communication & interpersonal skills.
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