Egypt Zones accountACCOUNT

CHIEF MANAGER - PRODUCTION -- UREA


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Education: 4
Experience: 20 years
Relocation: Yes - Internationally

Industry Experience
20+ years Manufacturing Engineering Manager

Career Objective

TO ACHIEVE PROD. / PROJECT TARGETS WITH MINIMUM COST / ENERGY / SCHEDULE TIME. & HANDLING SAFELY THE EMERGENCIES & BREAK DOWNS / ANNUAL TURN-AROUNDS. IMPLEMENTATION OF MODIFICATION / REVAMPS/ CAPACITY ENHANCEMENT PROJECTS ETC ETC

Professional Experience

 EXPERIENCE :
Key Tasks Handled Across the Tenures

Operations & Maintenance

 Managing entire operation Urea Plant. Smooth Operation, Ensuring safe shutdown and startup, Meeting production and energy consumption target
 Planning and effecting predictive & preventive maintenance schedules of various plant equipments to increase machine up time/ equipment reliability in the cogeneration plant; thereby accomplishing planned production targets.
 Proactively identify areas of obstruction / breakdowns through breakdown analysis and taking steps to rectify the equipments through application of trouble shooting tools.
 Coordinating material / spare parts planning related activities encompassing identification of vendors, requirement specification & offer evaluation.
 Executing cost saving and energy saving techniques/ measures and modifications to achieve substantial reduction in O&M expenditures and work within the budget.
Process Enhancement & Quality Control
 Identifying scope for
- Planning, implementing & monitoring of technological changes to enhance machine efficiency.
- Modifications in equipments, process flow, working practices, consumables, power etc for controlling & reducing conversion cost per unit produced.
 Implementing TPM techniques for energy conservation, entailing identification of opportunities, analysis of data, conduction of tests, cost benefit analysis, implementation & post audits.
 Ensuring adherence to quality standards like ISO and maintaining all related documents.
 Identifying areas of quality failures and take steps to rectify the system; reviewing emission norms periodically.

Man Management

 Directing & leading personnel and imparting continuous on job training to the workforce for accomplishing greater operational effectiveness/ efficiency.
 Working on succession planning of the workforce, appraising their performance & providing feedback. Preparing Heat Balance Sheets and
 Resolving interpersonal issues & working towards a harmonious work environment.

Eductation

Bachelor’s Degree in Technology ( B.E. ) – Chemical Engineering - from IIT-ROORKEE
Year of Passing – 1984 with 76 % Marks - First Division with Hons.

EDUCATION: (Please list education from Secondary School & Above)

Name & Address of Educational Institute Period of Education Name of Certificate Obtained & Specialization Total % Scored
From To
U.P. BOARD, ALLAHABAD, UP

1973 1975 HIGH SCHOOL - X
( Maths, Science, Biology,
English ) 72.8 %
First Div.
Distinction- Maths
U.P. BOARD, ALLAHABAD, UP


1975 1977 Intermediate -XII
( Physics, Chemistry, Maths, English) 69.4 %
First Div.
Distinction- Maths & Physics
AGRA UNIVERSITY, AGRA


1977 1979 B.Sc.
(Physics, Chemistry, Maths ) 77.4 %
First Div.
VIII rank IN UNIVERSITY.
UNIVERSITY OF ROORKEE
Presently known as—
I.I.T. , ROORKEE, U.P.
1980 1984 B.E. ( Chemical )
Chemical engineering subjects. 75.8 %
First Div.
With Hons
VI - rank



Certification

SPECIAL TRAINING (Please list only Courses relevant to position applied)

Name & Address of Training Institute Period of Training Name of Course attended
From To
SNAMPROGETTI, MILAN
DURING AONLA-I PROJECT UNDER TRAINING CONTRACT.
13.04.87 10.05.87 TRAINING / STUDY VISIT TO FBM COMPANY, PARCOL WORKS, NUOVO PIGNONE, CHEMILINZ PLANT AT LINZ, AHH- BRUNSBUTTEL PLANT NEAR HAMBURG, 15 DAYS AT MANFREDONIA PLANT NEAR BARI, ITALY.
SNAMPROGETTI, MILAN
DURING AONLA-I & II CAPACITY ENHANCEMENT PROJECT
20.02.06 03.03.06 FOR BASIC ENGINEERING JOB.
NATIONAL INSTITUTE OF INDUSTRIAL ENGINEERING, BOMBAY 27.12.93 31.12.93 EFFICIENT UTILISATION OF ENERGY IN INDUSTRY.
IFFCO AONLA UNIT ASSIGNMENT 03.07.97 16.08.97 ENERGY AUDIT OF A-I & II.

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