Engineer FRP,composite,polymer
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Education: 4
Experience: 2 years
Relocation: Yes - Internationally
Career Objective
To share my skill sets, knowledge, attitude and value systems and to gainfully contribute to the organization I work with, through continuous learning and experience.
Professional Experience
Present Experience
Company : M/s Suzlon Energy Limited, Pondicherry
Designation : Production Engineer
Duration : 22.08.2007 to till date.
Possess 1.5 year of Experience In The Field of Composite Production & Quality Which Is Related to FRP processes Technique like Hand Lay Up, Vacuum Assisted Resin Infusion Molding (VARIM).Working With ERP-SAP R3 PP Module
Duties & Responsibilities in Suzlon
Experience in Production
In Charge Molding, Wet finishing, Dry finishing process of 1.5 MW Nacelle Cover production line 1
Man Power handling of 2 Foreman , 7 team leaders & 40 Technicians
Weekly and Daily Production Plan based on monthly production plan.
Assigning tasks and responsibilities to team leaders and technicians and monitoring them.
Ensure all the raw materials and tools are available for the day.
Providing the necessary technical support and training to the technicians
To ensure a better technical support to the shop floor people
Implementing 5s on Shop floor
Maintaining Production records in SAP
Achieving the target as per management plan
Reducing the Cost of Product through Proper Utilization of Manpower & optimized Raw Material
Implementing systems and procedures or tracking systems in production
Handling periodical system and stock audits
Trouble shooting production bottlenecks
Preparing statistical analysis on production performance and reporting Production Manager
Experience in Quality
Responsible for In-process (molding, wet finishing, assembly) & Final Inspection of Nacelle cover and Nose cone
Responsible for getting approval from Third Party (Final Inspection)
Recording inspection characteristic & records of daily activities in SAP QM Module
Reducing the NCR through Proper Root Cause Analysis
Responsible for giving proper repair procedures and suggestion to NCR team members to rectify non-conformity parts
Trained Engineers-QA in SWIL-(Mangalore) in project stage
Eductation
Educational Qualification
Matriculation Examination (SSLC) : 70% First Class, From Anaikar Matric. Hr.
Sec. School on March, 2001
Higher Secondary Examination : 70% First Class, From Anaikar Matric. Hr. Sec.
School on March, 2003
Under Graduate
B.Tech ( Polymer Technology) : From Crescent Engineering College, Chennai (2003 May 2007)
University : Anna University
Class: 1st Class (69%)
Year Of Completion : May 2007
Main Subjects : Plastic, Polymer, FRP , Rubber & Composites
Additional Information
Achievements in Suzlon
Successfully completed Environmental Management System Lead Auditors Training (DNV Certified) October 2007-08
Gave Awareness about EMS to 245 Employees (Suzlon)
Involved in Group Risk Assessment (EMS & OHSAS)
Involved in SOAR or LEAN Management Activities
Actively developed various KAIZENS to improve Quality, Productivity, reduce Cycle time and Cost.
Reduced the Rejection % by introducing Q.C tools
Undergone First Aid & Fire Fighting program
Computer Proficiency
Packages : Ms Office, HTML, SAP-PP & QM module (End user)
Design software : Auto CAD, Basic in Mold Flow
Operating Systems : Windows XP, Vista.
Project: Fire Resistant Glass Reinforced Epoxy Layered Silicate Nano Composite
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Chemicals
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