Commissioning Supervisor- Wrighting manuals, Giving traing. Did assessments. Pre-commissioning, walkdowns and punch items. commission plant

To get satisfaction on completing my goale of commissioning the plant from partisapating to finish. The plant i started with is up and going ASU EGTL project.

EGTL from 2007 June onwards. Commissioning Supervisor on ASU and ATR. Also on Operations as trainer, writing manuals. Do essesments with operators. Start up ASU at EGTL on 31 August 2013.
AIR LIQUIDE SALDANHA SOUTH AFRICA
• Went through all the fases of erecting the ASU
• Adsorbers filling with Gel. Molecular sieves 13X
• Pre-commissioning activities.
• Commissioning
• Air compressor surge curves.
• Exceptional regeneration on pressure swing adsorbers.
• Start ASU as startup engineer from warm up to production and do performance tests.
• Whole system works on Foxboro


Acting Supervisor
AECI
Senior Process Controller and supervisor

• Rectisol and N2 Wash:
Distillation columns
HCN Absorber,
H2S Strippers,
CO2 Absorbers,
CO2 Strippers,
Separators,
Ammonia chillers,
Gas to gas heat exchangers,
Nitrogen Wash cold box,
CO2 Adsorbers,
Pump Methanol,
Caustic pumps,
Ratio for Hydrogen and Nitrogen.

• Raw gas compressors:
Compressed in five stages to CO shift and rectisol
Oil console
Oil pumps

• CO shift:
Converting CO to H2 (CO shift convertor)
Caustic dosing pumps
Absorbers
Separators

• Synthesis gas compressor;
53 Bar to 220 Bar
Oil console
Oil pumps (Lube oil and seal oil),

• Ammonia convertor and synthesis gas;
Catalyst for bonding N and H3
• Refrige unit;
Ammonia chillers,
Ammonia storage

• Ammonia compressor
For circulation and cooling the Ammonia,
Ammonia chillers

• Air Separation;
Oil console
Oil pumps

• Air Separation Unit;
Compressor
Direct contact after cooler,
Molecular sieve Adsorbers removing water CO2 and heavy hydrocarbons,
Main Heat exchangers,
Expansion turbine and air brake turbine
Linde Cold Box,
Produce 98.5% Oxygen and 99.99% Nitrogen

• Methanol Plant;
Methanol recycle compressor,
Convertor,
Separators,
Wax filters,
Storage

This Whole facility I started up from the start to final product in the control room on the synthesis gas circuit side.

• Taking own decision regarding laboratory results to obtain Maximum output of units.
Handling of all plant emergencies
Recommendations made to management to increase unit Performance,
Compile units training manuals,
General procedures and emergency procedures.

At AECI, I was acting supervisor for 5 Years and do permitting, toolbox talks, shutdowns and taking lead on shutdowns.

Did high school Matriek. N4 Maths and Sience