Chemical engineer with 13 Yrs Exp.

Chemical Production engineer, DCS aplication engineer, Quality tools like Six sigma , RCA

WORK EXPERIENCE:

Eleven Years Of Industrial Experience As Project Engineer and Production Manager in PVC Plant At IPCL Gandhar Complex, India.
Commissioning and Project experience:
- Project Engineer for PVC plant at IPCL Gujarat, India.
- Project Engineer for VCM plant at IPCL Gujarat, India.
- Upgradation of PVC DCS project at IPCL Gujarat, India.
- Upgradation project of PVC DCS at Petrokemya, SABIC KSA.
- Upgradatio project of EPVC DCS at Petrokemya, SABIA KSA.

DCS Experience : I was involved in configuration and implementation of PROVOX DCS SYSTEM, a Fisher-Rosemount product for PVC plant having approx 3200 points. I have been responsible for maintenance, modification and troubleshooting of DCS. As a requirement for de-bottlenecking of the plant we added and configured more than 300 points and the associated hardware. I have been associated with number of implementations and modifications on DCS as per process requirements and need of the plant. This includes configuration of New Process model , control loops, logics, graphics and reports for DCS.

Plant Operation: I have worked as Production Engineer/manager , responsible for plant production. My job responsibilities included manpower-handling, analysis of plant down time, trouble-shooting & co-ordination with maintenance agencies .I have been maintaining records of plant and individual equipment performance. My job profile included long term production planning, overall safety and reliability of plant.
I have been certified with Root cause analysis leadership program by reliability group in SABIC Saudi Arabia.

Design & Modification : I have contributed significantly towards the preparation and revision of plant process designs including equipment specifications, flow diagrams, HAZOP studies, P&ID’S, and operating instructions for modification or addition to existing plant using various software .

Two year of work experience at Petrokemya, SABIC Saudi Arabia as production engineer in PVC plant.

EDUCATIONAL QUALIFICATIONS:

EXAM/
DEGREE Year Of Passing Institute Percentage/ Grade Point Major Subjects
High School 1990 Hindi High School Calcutta. (C.B.S.E) 78.7 % Science,Math,English.
Intermediate 1992 Hindi High School Calcutta. (C.B.S.E) 81.2 % Physics,
Chemistry,
Maths,English
B.Tech.
(Chemical Engg.) 1996 IT-BHU,
Varanasi 8.17/10 Chemical Engg. Subjects.

- Short term management excellence programme at MDI Gurgaon, India.
- DCS configuration training by Fisher Rosemount.
- SAP PPPI Module configuration.
- Industrial safety and standards.
- Six Sigma black belt training.
- Project scheduling tool Primavera.
- RCA leadership course at SABIC.
- RIS course (Meridium) as a part of total reliability programme at SABIC
- PMP course (Meridium) as a part of total reliability programme at SABIC.

I have been rated Excellent, consecutive three years since inception of rating system in IPCL/RIL. With my efforts, I had contributed more than 2 million dollors by way of production increase, quality and safety of the plant.
I have continued with the same passion in SABIC Saudi Arabia, and have been showered with numerous responsibilities. Under my leadership, plant has touched new milestones and still advancing.