Process Engineer/ Operator

Seeking assignments in Process Operations in chemical/petrochemical/oil & gas/fertilizer/pharmaceutical industry with an organisation of repute

Presently working as ‘Process Engineer’ holding a capacity of Shift Incharge/Supervisor in Power Plant (Co-Generation), Offsite & Utilities operations at TATA CHEMICALS LIMITED (Urea Fertilizer Complex) Babrala (Budaun), Uttar Pradesh, INDIA

This working experience of 12 years involves erection, precommissioning/commissioning, testing, operation and troubleshooting of all Offsite & Utilities process operations from DCS as well as from Field at state of the art fertilizer complex awarded with prestigious JRDQV (Malcolm Walbridge), ISO 9001:2000, ISO: 14001, OHSAS: 18001, ISO: 270001 SA: 8000, British Safety Council’s ‘Sword of honour’, BSC 5 star in EMS & many more National/International recognitions in business excellence, safety, energy & environment conservation practices.
Also well experienced in preparing SOPs, manuals, work instructions for various process operations and maintaining technical reports for facilitating decision making by the management. Experience also includes direction & follows up with construction or maintenance team to deliver the quality work on schedule, manpower management, planning of maintenance / ATR activities, accountability for proper & safe job execution, review of construction/modifications drawings & specifications

• Passed M.Sc. in Organic Chemistry in 1999 from Agra University, Agra
• Pursuing BS in process engineering from BITS Pilani & ‘PGDBM’ from B School Chennai
• Qualified first aider by St. John’s Ambulance, U.K

• Departmental accountability for documentation, implementation & up gradation of ISO9000: 2000, ISO: 14001, OHSAS: 18001& British Safety Council management systems, Tata Business Excellence Model (based on Malcolm Walbridge guidelines), 5S, & other improvement methodologies like DEMMI, FMEA,RCA, HAZOP etc. driven by company time to time.
• Member of ‘COQ’ & energy reduction cross-functional team of the organization.
• Process facilitator for IT- enablement of the processes & APEX ‘HSE’ committee representative. Involved in process modifications & implementation of modifications.
• Hands on experience of SAP R/3 module in practical working for operations as well as services/maintenance processes.
• Nominated representative of ‘Community of Business Practices’ CFT organized to expedite ‘Knowledge Management’ initiative across the organization.

 Presently working as ‘Project Engineer’ in debottlenecking project at urea fertilizer complex since November, 2007. This capacity augmentation project includes fabrication,erection,pre-commisioning & commissioning of various major process industry equipments like vapor absorption machines, bulk flow coolers, heat exchangers, compressor & pumps, fired heaters, GRP made cooling towers, water demineralization units, conveyor gantries etc.
 Involved with civil department as a quality control supervisor in earth preparation works including 10 meter deep; 30000 nos. of stone column installation by vibroflotation method. This experience also includes supervision of various traditional & specialized civil construction activities like heavy duty rotary & static machines foundations, construction of water retaining structure for cooling towers, water proofing & injection grouting works, RCC core cutting, controlled dismantling, shotcreting, acid proof brick lining works etc.
 Worked as dedicated process engineer & project facilitator with M/s THYSSEN KRUPP UHDE managing major de-commissioning & re-commissioning activities for atmospheric ammonia storage tanks (2X5000 MT).
 Deputed as Project Engineer for complete rehabilitation of refractory works at ‘Primary & Secondary Reformers’ in ammonia plant & service boiler in CPSGP executed by M/s Plibrico BV, the Netherlands.