Rotary Engineer

1. Manage maintenance programs 2. Provide technical support to maintenance individuals 3. Define root cause of failures 4. Define new equipments specifications 5. Supervise the commissioning & start up of new equipments

1. Pumps [API designed] maintenance with its different types centrifugal, high speed centrifugal, positive displacement reciprocating (such as piston , plunger &diaphragm ), steam drive or rotary (such as screw, gear, vane & lobe pumps). Also the pumps working in the medical applications & water treatment plants.
2. Accessories of pumps as mechanical seals (API 610, API 682 design & others), sealing packing, bearings (either antifriction roller or journal) & pulsation damper vessels
3. Soot blowers
4. Rotating drum dewaxing filters maintenance
5. Power transition equipments (Gear boxes, Belts, Couplings, Speed variators either mechanical or hydraulic drives & chain drives) maintenance &reselection
6. Forced fan air coolers maintenance
7. Centrifugal blowers maintenance
8. Centrifugal Compressors overhauling (preparing & supervision )
9. Reciprocating Compressors overhauling (preparing & supervision )
10. Also have experience in rotary equipment office work, dealing with standards (API, ISO & DIN) & equipment selection (such as pumps, gear boxes, couplings, & mechanical seals)

Institute Course year
High School Elnasseria Sec.Sch. ESG (Al Thanawya Al amma) 1995
Under Graduate Faculty of Engineering, Alexandria University Mechanical Power Engineering 2000
Post Graduate Faculty of Engineering, Alexandria University 2 years diploma (mechanical design & maintenance ) 2003

During my work in APRC, I had effective skill improvement courses in:
1. Vibration analysis for machine condition monitoring and predictive maintenance [certified by Faculty of Engineering, Alexandria University].
2. Maintenance of centrifugal pumps, compressors & rotating equipments
3. Alignment & Balancing course [certified by vibration Institute].
4. OSHA Construction Safety & Health Certificate – 30hour (OSHA construction ) [certified by THE ARAB SOCIETY OF MATERIAL SCIENCE ]
5. ROOT CAUSE FAILURE ANALYSIS [certified by O.G.S.]
6. THE MAINTENANCE FOR ENGINEERS [certified by SUIZ OIL MANUFACTURING CO.]
7. RECONDITIONING OF MACHINE PARTS [certified by APRC]

• Achievements in next cases:
1. Mazot pumping pump [INGERSOL RAND] high vibration in 2006 .Root cause analysis was performed using vibration analysis (Common Shaft Analysis Technique) & Pump rotor misalignment was detected. Complete unit dismantle & check for coaxial matching ( the 2 bearings bores were misaligned to each other & to casing, bent shaft, bearing bore & casing bushes were out of center ,pipe strain , shaft misalignment .Damaged parts cost 200000 EGP). [(New shaft, bushes, sleeves were manufactured locally), & (bearing bracket was bush rebuilt & machined to fix out of center problem (cost 20000 EGP)) & perform a laser alignment to fix shaft misalignment. Unit in service since 2008.
2. Setting a preventive maintenance program for [THE OIL DEWAXING UNIT (J200) pump maintenance department] by using the instruction manuals, available standards & the previous recorded maintenance data.
3. Improving the performance of the equipment of [THE OIL DEWAXING UNIT (J200) pump maintenance department] by setting a preventive maintenance program, intensive supervision to maintenance personal & good communication with THE OPERATION DEPARTMENT.
4. Improving the performance of the pumps of [THE SOLAR PUMPING STATION] .
5. The commissioning & the start up of [THE ULTRASPEC LASER ALIGNMENT SYSTEM] in2001 & performing a great number of alignment jobs for many types of equipment &training a great number of maintenance personal working .