Engineering

A challenging position in the manufacturing industry whereby my technical and interpersonal skills can be applied and developed

November 2009- Present: Consultant, Pac group Egypt
• Appling Lean manufacturing and other engineering services,
• Implementation of the QSB for the GM suppliers and supporting them to be QSB certified suppliers.

June2007- November 2009: Quality Assurance Engineer, LEONI wiring system Egypt
• Ensuring the process inputs quality and control it
• Goods receiving inspection (GRI)
• Vendor quality (assurance)
• Stores quality (assurance)
• Process audit to ensure complying with requirements of the ISO TS 16949, ISO 14001 and other customer requirements
• Investigating the customer complains and implementation of the corrective and preventive actions.
• Raising SPQRs to suppliers in case of nonconforming parts received and validating the 8Ds reports received
• Ensuring products fit to functions and compliance with the specifications required by the products drawings.
• Implement self control plan and evaluate its performance
• Ensure the implementation of continuous improvement of our performance
• Ensuring FIFO implementation and ensuring that the stored components comply with the specs.
• External audits for suppliers
• Releasing of any new components by approving the PPAPs




June2006- June2007: Manufacturing Engineer, Miraco-Carrier Egypt

• Acquired the knowledge of the Refrigeration cycle and all related components (Compressors, Refrigerants, Motors, Electric circuits…etc)
• Responsible of the coil fabrication workshop.
• The coil workshop includes 5 production line each line have 3 presses (Aluminum Fin press, Coil Expander press, Copper Hairpin Bender)
• Solve the problems which affecting the quality or productivity or the cost of the workshop.
• Time study and work study for production line.
• Group leader in successful Kaizen event (Shingi Jitsu).
• Use tools of the lean manufacturing in the improvement
• Achieve continuance targets of improving.
• Team leader of some project to reduce the scrap quantity.
• Issue the work instructions for the new products.
• Material handling, production lines layout and Construction enhancement and Improve.
• Team member in cost reduction projects.
• Responsible of the tools and spare parts of the machines.
• Supplier selections for the tools, parts and row material.




Oct2003- Apr2006: Engineer officer, Egyptian Armed Force.

Bachelor of Engineering, Cairo University, July 2003

• Elective: Design and Production
• Major: Mechanical Engineering

• Coursework included: Mechanical Design, Engineering Materials, Failure Analysis, Production Engineering, Thermo Dynamics, Fluid Mechanics, Metallurgy, Vibration Analysis, Production Management.
• Graduation Project: Design and Fabrication of a hydraulic press 10 tons; including the design of the hydraulic circuit and finite element analysis for the press frame to withstand the applied load.

Green Belt Six Sigma, Certified from American University in Cairo and Quality American Institute in U.S.A
Post Graduate Diploma in Total Quality Management TQM, AUC American university in Cairo
• Coursework included: Planning for Top Quality, Six Sigma Breakthrough Improvement Process, Project Management, Statistical Quality Control, Managing the Quality Function, The Standards for Quality and Environmental Management Systems.

Lean Manufacturing, ITO University Certificate, Certified from United Technologies Corporation (UTC) in U.S.A
• Coursework included: Value Stream Mapping (VSM), Quality Clinic Process Chart (QCPC), Relentless Root Cause Analysis (RRCA), Mistake Proofing (MP), New 5S, Process Management, Standard Work (SW), TPM, Market Feedback Analysis (MFA), Process Certification, Passport system, Setup reduction

Ahmed Mahmoud Amer
61 Madinat Al-Aalam, Agouza, Giza, Egypt
Tel: (202) 33023164 Cell: (2012) 1118238
Ahmed.amer81@yahoo.com

INTERNSHIPS

April 2006: Trainee, Tropicana Hotels.

• Training in the engineering department of the maintenance activities (air conditions, Water pumps, drainages lines, Electricity, The laundry, The kitchen, overall maintenance for the rooms)
• Supervising a group of technicians.

Summer 2001: Trainee, Eastern Company.

• Acquired the knowledge of the company production lines.
• Mechanical Maintenance tools workshop.
• Acquired the machining of different parts in the tools workshop.


SKILL SET
FORS-Q
Training course on FORS-Q in Kitzingn_Germany
Computer


• Operating system WINDOWS 98-XP
• AutoCAD 2D & 3D
• Microsoft office (Word/Excel/PowerPoint/Access)
• General skills in hardware (first level of maintenance)
• Internet applications
Language


• Arabic (mother tongue)
• Perfect Command of spoken and written English




PERSONAL DATA





• Date of birth: March 5, 1981
• Place of birth: Agouza,Giza,Egypt

• Nationality: Egyptian
• Marital Status: Single.

• Military Status: Completed

REFRENCES FURNISHED UPON REQUEST