Application for Field Operator

To log data sheets and check lists, monitor plant status. To take corrective & preventive actions. Safely hand over, take over, startup and shutdown of equipments and plant. Generating procedural documents and other formats.

CO2 compressor section
• Four stages centrifugal CO2 Compressor designed by DRESSERRAND France to raise CO2 pressure up to reaction pressure i.e., 149kg/cm2.
• Driven by multi stage condensing impulse Turbine of 10MW
• Modern self-controlling device is electronic Woodward governor.
• Bentley Nevada monitoring system.
• ESDS system for emergency shutdown provided by HIMA.
H2 converter is also introduced b/w two stages to remove Hydrogen through catalytic combustion of H2


Synthesis section
Urea synthesis section converts NH3 & CO2 into urea. This section consists of following main equipment and machines:
• Urea reactor (having 10 sieve trays) & Siphon Jet erected at each plate.
• Ammonia feed pumps (02 stage high speed Centrifugal pump driven by steam turbine) discharge pressure =175 kg/cm2
• Carbamate pumps (02 stage high speed Centrifugal pump driven by steam turbine) discharge pressure = 165 kg/cm2
• Stripper (falling film stripper using CO2 as stripping agent)
• Carbamate condenser (shell & tube type having capacity to produce L.P steam)
• HP Scrubber to scrub reactor off gases and recycle carbamate to Reactor

Purification section
To achieve 96 % urea solution concentration following equipments are used:
• Rectifying column
• Low pressure carbamate condenser
• Atm. flash separator
• Pre-Evaporator,Evaporator & Evaporation condenser
Waste water treatment section
• Double desorber [3.8-4.0 kg/cm2a] having sieve trays to avoid back mixing and solution down comers.
• A hydrolyzer to break urea to its reactants (NH3 + CO2) by using 21 kg /cm2a steam also provided with sieve trays.
• This section recovers maximum gases and recycles them to low pressure section
HEALTH SAFETY & ENVIRONMENT
• Safety is my responsibility and I understand about health,safety ,envirnoment and Quality management system(ISO-9001 2000 (QMS),ISO-14001 2004(EMS),OHSAS-18001 1999.
• I understand about work permit procedure from FFBL like cold,hot,electrical,vessel,radiography, etc.
• Handsome safety awaerness against personal safety and equipment safety and uses of PPE,s.
• The SCBA (self contain breathing apparatus).
• Full face & half face masks.
• Ammonia Dry run.
• All types of fire extinguisher.

SSC (2004)
Matriculation (Science) 1st Div. (80 %)
Board of Secondary Education Karachi
HSSC (2006)
Intermediate(pre-eng) 1st Div. (65.72 %)
Board of intermediate education karachi

Two year apprenticeship as Plant Operator in Fauji Fertilizer Bin Qasim LTD Karachi Pakistan.

Skill Enhancement Courses:
• I have also attended a number of skill improvement courses like:
• Pumps
• Compressor
• Heat exchanger
• Fire Fighting
• Control valves and steam traps
Emergency Handling:
I have experienced following major emergencies:
• Ammonia Leakage
• Power Failure
• Steam Failure
• Instrument Air Failure
• Cooling water failure
Computer Skills:
Operating system
• Windows 2000/XP
Application Software
• MS Front page, MS Word, MS Excel, MS Power point.
• And Internet related applications, browsers etc.