SENIOR TECHNICIAN MECHANICAL
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Education: 4
Experience: 16 years
Relocation: Yes - Internationally
Career Objective
Since 1994 - Working in TATA chemicals, Babrala UP in fertilizer division as a ASSTISTANT ENGINNER in mechanical maintenance Dept. & worked with all kind of machineries of both ammonia & urea plant
Professional Experience
2008-09 During De bottle necking [Capacity expansion] project I have been exposed to erection and commissioning of single and Multi stage centrifugal pumps and static vessel - Urea stripper, Reactor.
1994-2008- I have hand on experience in Maintenance, Troubleshooting & complete Overhauling of various rotary equipments like Heavy duty single & multi stage pumps, Fans, blowers, Compressors etc.
Plunger/Gland replacement & routine maintenance of High speed triplex ammonia feed pump
Attending abnormalities, rotor/shaft replacement, Bearing inspection & resetting various clearances of multi stage Carbamet pump / Boiler Feed Water pump / Semi Lean solution [GV] pump
Overhauling & maintenance of Reciprocating & screw pumps, Boiler ID/FD fans & blower.
Valve inspection, Piston ring replacement & Overhauling of Process gas & air application reciprocating compressors. also carried out same for screw compressor installed for ammonia storage system.
Troubleshooting & replacement of Mechanical seal of all types., reconditioning of seal faces, seal compression adjustment & seal life enhancement aids in pumps.
Maintenance of Gear box like Scraper,Belt conveyor drive & other application.
Also carried out Inspection & maintenance of critical static equipments like
Ammonia converter
Inspection, Tray Removal & assembly of Urea reactor
Urea striper ferrule replacement, tube inspection & other activities.
Heat exchanger
Burner assembly of primary & Secondary reformer
Attend passing through PSVs & Complete overhauling & calibration of Both Gas & steam application PSvs
Gland replacements & maintenance of valves, NRVs, & ARC valve.
1994-95 also participated in initial erection & commissioning activities of plant. I had hand on experience in erection/commissioning of Various equipments - ID /FD fan, blowers, High speed Triplex ammonia and High speed carbamate pumps of make Sundstrand ,20 MW GT turbines includes Inspection of combustion path HRU-Hydro testing and IBR certification ,steam Drum PSV calibration centrifugal compressor and stream turbines, Howden screw compressor and reciprocating compressor during plant setup in 1993.
Eductation
Qualification Year %
High School 1986 72
Intermediate(10+2) 1989 48
B.A. 1992 48
Technical Qualification : Diploma in Mechanical Engineering (ITI FITTER) with 80% in
1991, From - Govt. of Industrial Technical Training Institute,
Sultanpur, Uttar Pradesh.
Certification
Passport Number : F9158632 Valid till 14th September 2016Passport Number
Additional Information
To carry out day-to-day planning and execution of maintenance activities in the plant as per production requirement
To develop & adhere ISO check lists & practices for all plant activities.
To ensure 100% adherence of globally recognized safety guidelines as per Safety Work Permit during job execution
To carry out Targeted based preventive, predictive & breakdown maintenance
Carrie out RCA of equipment breakdown & recommend aids
To suggest & made recommendations for improvements & modifications in plant
Exposed to TBEM/ISO/5-s activities.
To Carrie out Autonomous maintenance of critical equipments & enhance reliability.
Minimize maintenance cost by optimizing sources & quality jobs.
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