DCS operator/Shift coordinator/Acid production/Boiler/Off gas

To be involved in work where I can utilize skill and creatively involved with system That effectively contributes to the growth of organization.

Worked as Senior operator in Ma’aden Phosphate Company, Saudi Arabia
1. Commissioning Experience of the 3x1460TPD of 40% P2O5 production (Phosphoric) Acid plant (Rock phosphate conveying system, Reaction section, Filtration and Acid transfer).
2. Commissioning Experience of the 4x1460TPD of 48% P2O5 Concentrators through Flash Cooling system.
3. Operating experience of the 40 and 48% P2O5 production through DCS.
4. Tank farm operation, Acid supply to DAP and maintaining the ring pressure through DCS.
5. Experience in Permit to work system for a job during shutdown and operation.
6. Experience in 5S. Following and maintaining in the work areas.

Worked as an Officer in Acid production (Phosphoric Acid) department, Sterlite Industries (India) Ltd., Tuticorin.
1. Unloading of Rock phosphate through conveyors from DCS.
2. Experience in conveyor system, immediate identification of the problems and rectification.
3. Reaction system (treatment of rock phosphate with sulphuric acid).
4. Vacuum system for maintaining the temperature of the acid in the reactors to maintain/to achieve the required strength.
5. Filtration of the reactor slurry in a cloth conveyor filtration system and treating the cake again to recover the P2O5 and to obtain good quality gypsum.
6. Tank farm management for shipment.
7. Cooling tower operations and maintaining the quality of the water.
8. Implementation of 5S in work area.

Experience in Copper smelter at Sterlite Industries (India) Ltd., Tuticorin.
1. Unloading of Copper concentrates from truck tippler station to the Warehouse.
2. Feeding of the concentrates from ware house to the Bins(temporary storage from where known weight is taken to the furnace through weigh feeders)
3. Raw material handling and management of the stock.
4. Conveyors system troubleshooting.
5. Open furnace inspection for cooling blocks and boiler shells.
6. Boiler operation through DCS.
7. Superheating the steam (moisture free steam @ 485oC) for turbine operation.
8. Primary smelting (melting of the concentrate at 1180oC by maintaining the metallurgy) with the help of oxygen and fluxes through DCS.
9. Off gas system operation to maintain proper suction in the furnace.
10. Identification of the furnace problems with the help of process parameters.

Training Undergone
 DCS Operation in CS3000
 PIMS by Yokogawa
 5S Training
 Permit to Work system.
 Online e-learning of Dupont HSE
 TQM and TPM training
 Awareness program of QESMS
 Safety and First Aid training
 Fire fighting training
 Integrated Management Systems(IMS)

Computer Knowledge
 Good knowledge in SAP R/3
 Lotus notes Application,
 Windows 7.
 Exclusive knowledge in MS office application.
 Knowledge of Cisco Routers/Switches. CCNA (certification to be renewed)

Educational Qualification
 SSLC passed with 82%
 HSC passed with 82%
 Graduated as Bachelor of science (Chemistry) with 66%
 Post- Graduate as Master of Computer Applications with 62%