Production Engineer

A pro-active individual with a logical approach to challenges, effectively performing within a highly pressurized working environment.

Alsafa Lubricant & Grease Industry llc:
Production Engineer:
Country: UAE,Ajman.
Job Responsibilities:
To suggest and implement any modification in the existing system of Processing and Mixing department.
To carryout research and experiments for the development of new product.
Responsible for cost reduction and improve product.
Development of new product as per customer’s requirement for different market segments.
To assist Quality department in checking the quality of incoming raw chemicals (Additives).
Experience in customer visits and understanding the application at customer end and development of right lube
for the application.
Involving in preparation of sales shows to educate the sales people for better knowledge about new products.
Modifications in existing products based on requirement.
Provided root cause failure analysis and defect mapping support to manufacturing to improve yield.
To make production planning, arranging raw materials for relative suppliers.
To coordinates with Base oil suppliers and the management for purchasing Base oils.
Analyse business requirements & provide the functional solution in accordance with the process.
To do qualitative analysis of chemicals, incoming or finished product.
To control chemical/ compound consumption and manage according to the production and generate consumption report and deliver to purchase department.
Responsible for all process / production quality related activities. MAL Pakistan Limited (ExxonMobil): Mar-2021 to Feb 2022
Chemist:
City & Country: Hub Industrial Estate, Pakistan
Job Responsibilities:
• Viscosity of fresh and used oils (ASTM D-445)
• Testing Of Wear & Additive Metals ICP-OES (ASTM D-5185)
• Base Number of fresh and used oils (ASTM D-2896)
• Acid Number by color indicator titration (ASTMD-974)
• Flash and Fire point of fresh and used oils (ASTMD-92)
• Pour point of fresh oils (ASTM D-97)
• Water test in fresh and used oils (MM-449)
• Color testing of fresh oils (ASTM D-1500)
• Cold Cranking Simulator (ASTM D-5293)
• Oxidation & nitration of used oils using FT-IR
• Demulsibility (ASTM D-1401)
• Foaming apparatus (ASTM-D-892)
• Density of fresh oils (ASTM D4052-11)
• Viscosity index (ASTM-2270)
• Crackle Test in used and fresh oil samples (MM)
• Calibration of viscometers
• ASTM sample Testing

MSc. in Applied Chemistry and Chemical Technology (Specialization In Petroleum Technology by 1st division), University of Karachi, 2020.
• B.Sc(Hons) in Applied Chemistry & Chemical Technology (1st division) University of Karachi, 2019.
• HSC (A grade) in pre-engineering from Dehli Govt College 2016.
• Matriculation (A1 grade) from Moses Grammer School, 2013

Documenting all the process step wise for results recording andUsage Decisions (UD) to have better understanding for end user.
• Knowledge of QM Module like BOM, Work Centre,Inspection characteristics.
• Administratively reporting to Laboratory Assistant Manager & functionally reporting to Manager Quality.
• Development of Cost effective formulations.
• Make blend on lab scale.
• Provide Batch Cards & Internal Analysis reports duly supported with samples for each finished product manufactured in the LOBP.
• KPI Generation and reporting.
• Implement requirement of ISO 17025 in the Laboratory
• Establishing and maintaining good housekeeping and safety practices.
• Performing quality checks to ensure there are no flaws in the finished product.